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Abstract
This thesis explores the integration of the Creality Sonic Pad with the Ender 5 S1 3D printer, focusing on identifying and resolving connectivity, print quality, and reliability issues. The study systematically examines key problems, including frequent disconnections, premature filament extrusion, poor first-layer adhesion, excessive stringing, and print failures. Through hands-on testing, analysis, and troubleshooting, the research identifies the primary causes of these issues, such as degraded USB-C cables, improper cable placement, firmware mismatches, and inadequate startup GCODE configurations. Several targeted solutions were proposed and implemented, including the replacement of USB-C cables, optimization of cable placement, modifications to the Klipper firmware, adjustments to the startup GCODE, and stabilization of printer surfaces. These interventions led to major improvements in print consistency, reduced failure rates, and enhanced overall integration of the Sonic Pad with the Ender 5 S1. The findings of this research offer valuable insights into overcoming common integration challenges and present practical solutions for users facing similar issues with the Sonic Pad. It highlights the potential of the Sonic Pad to enhance 3D printing workflows when properly integrated, while also outlining areas for future research, such as exploring alternative Klipper versions, improving rollback procedures, and gaining access to the full source code of the Sonic Pad for deeper firmware customization. With the right adjustments, the Sonic Pad can become a powerful tool for improving the reliability and performance of 3D printers in both hobbyist and industrial settings.